Our Brewery
A
Brief History ...
The Concrete Cow Brewery was esablished in August 2007
to supply pubs, shops and thirsty people with locally
produced, hand crafted
micro-brewery beer and to establish itself as the leading
micro-brewery within the Milton Keynes area. The name
of the brewery is taken from the locally famous, possibly
world renouned, concrete cows
that were created for Milton Keynes by artist and sculptress
Liz Leyh in 1978.
The 5.5BBL plant is big enough (or small enough, you might say!)
to produce around 1580 pints per brew using brand new, modern
brewing equipment that supports traditional methods to allow
the quality of each brew to be influenced by the skill and knowledge
of the brewer.
Brewer and proprietor Dan Bonner already had extensive training
and experience gained through hours of producing around five
or six home brew kits before setting up the business (remember
that bit about the skill and knowledge of the brewer!) ... what
you might call a baptism of beer. However, the reputation of
the beer quickly grew and is now highly regarded and enjoyed
by very many local people and those further afield through beer
festivals and wholesaling networks.
Making the beer ...
Only the finest ingredients are used for making the beer ...
the best floor malted barley, finest whole hops and quality brewing
yeast. These are the only ingredients for the beers unless we
decide to treat you to something a little special like the spiced-up
'Winter Ale' with cloves and cinnamon or the brand new 'Cloven
Hoof' ... a stout with natural vanilla.
The brewing process has three important stages:-
The Mash The
malted barley is mixed with hot water to create
a 'porridge' at 66-68 degrees centigrade. This allows the
sugars within the malted barley to be dissolved
out and the water then
becomes a high sugar content liquid the colour of which reflects
the different malts that were used. Pale malts are the primary
ingredient base while dark, roasted malts are added to some
brews to produce a darker beer. Darker and caramalised
malts can also
be added to give a beer a distinctive coffee, toffee or chocolate
hint. That's the mash vessel in the middle of the picture below. The
Boil when the wort (as it is now called) leaves
the mash it is pumped into the 'copper' or 'kettle'
to be boiled up to 100 degrees centigrade. This is
about the time the smaller kettle is switched on
for a different type of brew. During the boil, the
bigger one that is, the hops are added to the mix
to obtain the bittering aspect of the beer. Generally,
hops that are added early in the boil are for this
bitterness but hops that are added very late in the
boil or right at the end are to impart a beer with
aroma. The essential oils within the late hops are
not boiled away so leaving them in the liquid to
be enjoyed by the thirsty customer as the aroma of
the beer. All Concrete Cow beers have early, middle
and late hops for good all round flavour and aroma.
The 'Kettle' is the one on the right in the picture
above. The one on the left isn't just there because
we like it ... it holds and heats the water for the
beer but isn't very exciting.
The
fermentation after the boil the wort (still
not beer yet) is transfered by pumps and pipes to
the fermenter where the yeast is added. During a
process which takes several days the yeast gets really
busy converting all the sugars dissolved out of the
malted barley into alcohol and giving off carbon
dioxide, sometimes bubbling out of the fermenter
as it does so. Stronger beers will need to have a
higher sugar content in the wort to convert more
alcohol content in the beer. This means more barley
in the initial ingredients and is the reason why
stronger beers are usually more expensive. The other
reason of course is that the beer duty increases
with a higher alcohol content and is then unfortunately
passed on to us. You can probably spot the fermenter
yourself.
The
fourth stage is by far the most important.
Please enjoy the Concrete Cow beers and let us
know what
you think. Remember that the bottled beers are
all bottle conditioned which means they still
contain
some yeast sediment so little bit of the fermentation
has continued in the bottle to give the best flavour
to the beer. Do not chill the beers too low (around
12/13 degrees centigrade is about right) and pour
slowly into a single glass leaving the sediment
in the bottle.
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